Engineering Overview & Design Highlights
Jay Mahakali Engineering & Fabricators (JMEF) specializes in the design and heavy fabrication of ASME-compliant Industrial Chemical Reaction Vessels. Manufactured in the chemical epicenter of Vatva GIDC, Ahmedabad, our reactors are engineered to handle aggressive corrosive chemicals, exothermic syntheses, resin manufacturing, and high-pressure polymerization processes.
Working Principle & Mechanical Operation
The reaction vessel features an enclosed vertical cylindrical body with torispherical or ellipsoidal dished ends. A top-mounted geared drive rotates custom agitator blades (anchor, turbine, propeller, or hydrofoil) while thermal heating or cooling medium flows through an external limpet coil or dimpled jacket. A double mechanical seal ensures zero vapor escape during continuous reactions.
Salient Features & Technical Advantages
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ASME Section VIII Div 1 & IS 2825 compliant fabrication with 100% radiography test of critical weld joints.
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External half-pipe limpet coil or dimpled jacket tested up to 10 Bar hydraulic pressure.
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High-grade cartridge double mechanical seal with thermosiphon cooling pot for volatile chemicals.
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Precision mirror polish (Ra < 0.2 µm) or specialized anti-corrosion fluoropolymer linings.
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Fitted with rupture disc, safety relief valves, sight glass, and automated temperature/pressure transmitters.
Comprehensive Technical Specifications
| Technical Parameter |
Standard Engineering Specification |
| Gross Capacity |
500 L to 30,000 L |
| Operating Pressure |
Full vacuum (-1 Bar) up to 15 Bar (150 psi) |
| Thermal Jacket |
Half-pipe limpet coil (50 mm to 100 mm) or dimpled jacket |
| Agitator Types |
Anchor with PTFE scrapers, Pitch Blade Turbine, Cowles, Hydrofoil |
| Sealing System |
Cartridge Double Mechanical Seal with barrier fluid system |
| Certifications |
Hydrostatic test report, DPT, Mill Test Certificate (MTC 3.1) |
| Manufacturing Plant |
Phase-1, Vatva GIDC, Ahmedabad, Gujarat, India |
| Compliance Standards |
ASME Section VIII Div 1, IS 2825 & cGMP Sanitary Standards |
| Export Packaging |
ISPM-15 Fumigated Seaworthy Wooden Box with Rust-Preventive VCI Wrapping |
| Dispatch Location |
Vatva GIDC, Ahmedabad, Gujarat, India (Direct Domestic & Global Dispatch) |
| International Trade Terms |
FOB, CIF, CFR, Ex-Works & Letter of Credit (LC / TT) |
Industrial Applications
Resins & Polymers: Alkyd resins, polyester, acrylic polymers, epoxy resins.
Bulk Chemicals & Dyes: Diazotization, nitration, sulfonation, specialty intermediates.
Pharmaceuticals: API syntheses, solvent reactions, crystallization processes.
Agrochemicals: Pesticide syntheses, herbicide formulation, fertilizer additives.
Frequently Asked Questions About Industrial Chemical Reaction Vessel
Can JMEF provide third-party inspection for chemical vessels?
Yes, all our chemical reaction vessels can be inspected and certified by third-party inspection agencies such as TUV, Bureau Veritas, SGS, and Lloyds Register.
What heating media can be circulated in the limpet jacket?
Our limpet jackets are engineered for steam (up to 6 Bar), thermic oil (up to 280°C), hot water, or chilled water/brine cooling (-15°C).
Direct Factory Price
Request a Quote for Industrial Chemical Reaction Vessel
Get direct manufacturer pricing from our Vatva GIDC, Ahmedabad engineering plant.
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