Quick Performance Matrix
Capacity Range:
1 m² to 500 m² Heat Transfer Area
MOC Options:
SS316, SS304, MS (Mild Steel)
Motor Drive:
Passive Thermal Condensation with Cooling Water / Chilled Brine
Output Fineness:
Design Pressure up to 16 Bar (TEMA C, B & R Compliant)
Origin / Plant:
Vatva GIDC, Ahmedabad, India
Engineering Overview & Design Highlights
The JMEF Industrial Shell and Tube Condenser is engineered for vapor condensation, solvent recovery, and thermal heat exchange across chemical, pharmaceutical, and petrochemical distillation plants. Fabricated strictly to TEMA (Tubular Exchanger Manufacturers Association) standards at our Vatva GIDC facility.
Working Principle & Mechanical Operation
Hot vapor from a chemical reactor or distillation column enters the shell side (or tube side), while cooling water or chilled brine circulates through the opposite side. The heat transfers across seamless stainless steel tubes, causing the vapor to condense into liquid for collection in receiver tanks, maximizing solvent recovery rates above 98%.
Salient Features & Technical Advantages
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Built strictly to TEMA standards with choice of Fixed Tube Sheet, U-Tube, or Floating Head configurations.
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Precision orbital tube-to-tubesheet expansion and seal-welding preventing inter-fluid leakage.
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High solvent recovery efficiency exceeding 98% with low cooling water pressure drop.
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Easily removable bonnets and channel covers for effortless mechanical tube cleaning and descaling.
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Corrosion-resistant SS316L seamless tubes ensuring longevity against acidic or organic solvent vapors.
Comprehensive Technical Specifications
| Technical Parameter |
Standard Engineering Specification |
| Heat Transfer Area |
1 m² up to 500 m² (10 sq ft to 5,000 sq ft) |
| Tube Specifications |
19.05 mm (3/4") or 25.4 mm (1") OD seamless SS316/SS304 tubes |
| Design Standards |
TEMA Class C, B, R & ASME Section VIII Div 1 |
| Pressure Range |
Full vacuum up to 16 Bar (230 psi) on shell and tube side |
| Baffles |
Segmental baffles with precision CNC drilled tube holes |
| Manufacturing Plant |
Phase-1, Vatva GIDC, Ahmedabad, Gujarat, India |
| Compliance Standards |
ASME Section VIII Div 1, IS 2825 & cGMP Sanitary Standards |
| Export Packaging |
ISPM-15 Fumigated Seaworthy Wooden Box with Rust-Preventive VCI Wrapping |
| Dispatch Location |
Vatva GIDC, Ahmedabad, Gujarat, India (Direct Domestic & Global Dispatch) |
| International Trade Terms |
FOB, CIF, CFR, Ex-Works & Letter of Credit (LC / TT) |
Industrial Applications
Solvent Recovery: Recovery of methanol, ethanol, IPA, acetone, toluene, hexane.
Distillation Plants: Fractional distillation reflux condensation, stripping columns.
Chemical & Pharma Plants: Active API vapor condensation, batch reactor vent condensers.
Frequently Asked Questions About Industrial Shell & Tube Condenser
How do you prevent leakage between the tubes and tube sheet?
JMEF utilizes dual-action sealing: mechanical torque-controlled roller expansion combined with TIG seal-welding of each tube joint to ensure zero leakage under pressure testing.
Direct Factory Price
Request a Quote for Industrial Shell & Tube Condenser
Get direct manufacturer pricing from our Vatva GIDC, Ahmedabad engineering plant.
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